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Green by Design
Part 1: Greener Tech Today

What makes one car greener than another? Certainly, having high fuel economy is one factor. Meeting one of the cleanest tailpipe emissions standards is another. Being manufactured in a clean factory with safe, non-toxic substances, or using a larger portion of recycled materials, are further aspects of environmental friendliness. The key to progress on all of these fronts is design with the environment in mind.

A quick look at our class-based "Best of 2006" lists makes amply clear that eco-friendliness is not limited to a certain technology. Hybrids, of course, have been stealing most of the limelight when it comes to environmentally friendly vehicles, but the fact of the matter is eco-friendly technologies are being outfitted in conventional vehicles as well. Intelligent engines with features such as cylinder deactivation and variable valve control; advanced transmissions, including 6- (and even 7-) speed automatics or continuously variable transmissions (CVTs); emission control "aftertreatment" systems capable of cutting in-use vehicle emissions to near-zero levels; lightweight materials and improved aerodynamic design all do their part to help make vehicles "Green by Design."

Greener Tech Today

Design improvements developed by automotive engineers are the main reason that cars have improved so much over the past generation. Thirty years ago, the average new car got no more than 13 miles per gallon. Its pollution controls were crude and unreliable. Indeed, vehicles in general were hardly reliable by today's standards. Cars were heavier but far less safe. Comfort and convenience features now standard in common models were absent from all but the most expensive luxury automobiles.

This year, new vehicles sold in the U.S., even though they are now half trucks, go 50 percent farther per gallon of gasoline than in 1970, with less than one-tenth the amount of tailpipe pollution. Most auto factories are cleaner, too; less energy is consumed in making the materials and running the factories. At least in the United States, under the watchful eyes of unions, environmentalists, and the EPA, autoworkers and their communities are exposed to fewer toxic chemicals than were their parents and grandparents. Three-quarters of automotive steel gets recycled. New plastics and composites are being designed with recycling in mind, and recycled plastics are showing up in new parts such as bumpers.

All of these improvements are a result of better design. Engines are more efficient, with better components, electronic controls, and fuel injection instead of carburetors. Catalytic converters—helped by cleaner gasoline and working hand-in-hand with computer-controlled engines—filter out most of the worst pollution. Chassis and body parts are stronger and lighter, providing smoother, quieter rides, superior handling, and better crashworthiness. Radial tires grip and handle better while cutting down rolling resistance. Streamlined bodies save gas and help cut pollution at highway speeds while reducing wind noise. All of the cars and trucks that score well in our green ratings do so because of one or more aspects of improved technology.

Yet, while ACEEE's Green Book® Online helps you find the best vehicles of today, it also makes it clear that cars and trucks still have some distance to go in terms of environmental friendliness. This is particularly true when it comes to fuel consumption and global warming. The fuel economy of cars and light trucks did increase from 1973 through the mid-1980s. But until very recently, it has been slowly but steadily declining overall as automakers put most of their technology improvements into higher performance and other amenities. The last few years have seen a minor uptick in overall efficiency, though we are still at a lower level than the vehicles released back in 1982. And while new vehicles produce less pollution per mile than those of years gone by, air quality is still a major concern because the overall amount of driving continues to grow. We expect ever more comfort, performance, and reliability in new vehicles; it's reasonable to expect new cars and trucks to also do an ever-better job on environmental quality.

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